Solutions

Machine Connectivity

Machine Gateway

Black Box

Network Router

Edge Computing
Machine Gateway

Provide secure service Ethernet / USB access to machine’s E/E-system

Products

TCG Data Modules
On-board Software
Machine Gateway

Black Box

Network Router

Edge Computing
Black Box

Utilize internal memory to locally store machine and usage data or make electronic documents locally available

Products

TCG Data Modules
On-board Software
Machine Gateway

Black Box

Network Router

Edge Computing
Network Router

Manage machine’s CAN and Ethernet networks, route data and extend CAN cables.

Products

TCG Data Modules
On-board Software
Machine Gateway

Black Box

Network Router

Edge Computing
Edge Computing

Utilize internal processor to run your own or standard applications and to perform local data processing

Products

TCG Data Modules
On-board Software

User device & Infrastructure Integration

WiFi Access Point

Smart Devices

Mobile Internet

Home Network
WiFi Access Point

Use local WiFi access point functionality for wireless machine and CAN access.

Products

TCG Data Modules
On-board Software
WiFi Access Point

Smart Devices

Mobile Internet

Home Network
Smart Devices

Use local web server and smart device browsers or native apps for machine interaction.

Products

TCG Data Modules
On-board Software
WiFi Access Point

Smart Devices

Mobile Internet

Home Network
Mobile Internet

Connect machine and internet, using mobile 3G or 4G networks.

Products

TCG Data Modules
On-board Software
WiFi Access Point

Smart Devices

Mobile Internet

Home Network
Home Network

Use WiFi client functionality to connect mobile machines to hotspots.

Products

TCG Data Modules
On-board Software

Remote Access & Cloud Solutions

IP & CAN

Data Storage

Maintenance

Fleets
IP & CAN

Remote vehicle network integration for full diagnostics, testing and servicing capabilities.

Products

TCG Data Modules
Remote and Cloud Software
IP & CAN

Data Storage

Maintenance

Fleets
Data Storage

Remotely aggregate large amounts of machine data across fleets for big data analytics.

Products

TCG Data Modules
Remote and Cloud Software
IP & CAN

Data Storage

Maintenance

Fleets
Maintenance

Remote diagnostics and software maintenance for E/E-system of machine fleets.

Products

Remote and Cloud Software
IP & CAN

Data Storage

Maintenance

Fleets
Fleets

Secure cloud storage, analytics and web-based real-time visualization of machine and process data across fleets.

Products

Remote and Cloud Software

Work Process Optimization

Robotics Applications

Business Processes

M2M Connectivity
Robotics Applications

Simplify robotics applications and distributed system concepts with roboter operating systems and inter-process communications middleware.

Products

TCG Data Modules
ESX Safety Controllers
Robotics Applications

Business Processes

M2M Connectivity
Business Processes

Realize work flow optimization through the integration of 3rd party systems and services.

Products

On-board Software
Robotics Applications

Business Processes

M2M Connectivity
M2M Connectivity

Use commercial or proprietary radio communications to directly interconnect machines in absence of wireless infrastructure.

Products

TCG Data Modules
Robotics Applications

Business Processes

M2M Connectivity

Products

Machine Control

Mobile System

Safety

Networking

Scalability

Architecture
Mobile System

Realize machine intelligence with standard I/O interfaces for the sensor-actuator management of mechanic, hydraulic, electric and power electrification components and (CAN communication to intelligent) systems

Products

ESX Safety Controllers
Mobile System

Safety

Networking

Scalability

Architecture
Safety

Freely C/C++, CoDeSys/IEC61131, MATLAB programmable, functional safe and rugged realtime controllers and I/O-modules for machine control.

Products

ESX Safety Controllers
Mobile System

Safety

Networking

Scalability

Architecture
Networking

Utilize industrial and BroadR-Reach Ethernet for high speed and CAN for standard networking.

Products

ESX Safety Controllers
Mobile System

Safety

Networking

Scalability

Architecture
Scalability

Select appropriate controllers from within the family and customize by selecting extension boards to meet the specific control and networking requirements. Implement the solution across the entire machine range to maximize software and tool reuse.

Products

ESX Safety Controllers
Toolset and Framework openSYDE
Mobile System

Safety

Networking

Scalability

Architecture
Architecture

Realize central and decentral architectures with central or distributed embedded intelligence for further control system flexibility.

Products

ESX Safety Controllers

Human Machine Interaction

Operation

Visualization

Smart Devices

Remote Control

Operator Panels
Operation

Situation dependent, functional safe machine operation with touch, soft and connected hard keys.

Products

VSX Safety Displays
Operation

Visualization

Smart Devices

Remote Control

Operator Panels
Visualization

Functional safe visualization of machine parameters, dashboards and analog camera views.

Products

VSX Safety Displays
Operation

Visualization

Smart Devices

Remote Control

Operator Panels
Smart Devices

Utilize any smart devices for visualization & machine operation.

Products

VSX Safety Displays
TCG Data Modules
On-board Software
Operation

Visualization

Smart Devices

Remote Control

Operator Panels
Remote Control

Functional safe remote control of machine operations with integrated receiver.

Products

ESX Safety Controllers
Operation

Visualization

Smart Devices

Remote Control

Operator Panels

Operator Panels

Customized operator panels and visual indicators using LED, TFT and other technologies.

Products

Body Control

Power I/O-Module

Condition Monitoring

System Extension

Power Distribution
Power I/O-Module

Use CAN based control system connection for relay based switching of power circuits.

Products

mBCX Body Control Modules
Power I/O-Module

Condition Monitoring

System Extension

Power Distribution
Condition Monitoring

Use internally available input to monitor fuses / relays status and supervise voltages and currents to detect abnormalities.

Products

mBCX Body Control Modules
Power I/O-Module

Condition Monitoring

System Extension

Power Distribution
System Extension

Use externally available I/Os to extend decentralized I/O system architectures and/or integrated controller to realize distributed intelligence.

Products

mBCX Body Control Modules
Power I/O-Module

Condition Monitoring

System Extension

Power Distribution
Power Distribution

Use versions with high ingress protection for decentralized power distribution fusing and switching.

Products

mBCX Body Control Modules

Operator Assistance

Camera integration

Precision Positioning

Assistance Systems
Camera integration

Connect multiple IP and/or CCTV cameras and display the images simultaneously to provide situational awareness.

Products

VSX Safety Displays
Camera integration

Precision Positioning

Assistance Systems
Precision Positioning

Use integrated GNSS receiver (GPS, Glonass, Beidou) with internal or external antenna for positioning and extend system with RTK capability for enhanced accuracy.

Products

TCG Data Modules
Camera integration

Precision Positioning

Assistance Systems
Assistance Systems

Utilize environmental sensors, machine and assistance controllers along with signal processing to support machine operation.

Products

ESX Safety Controllers
VSX Safety Displays
TCG Data Modules

Power Generation & Energy Supply

Hybrid Systems

Fully Electric

Hybrid

HV-DC Supply
Hybrid Systems

Use combustion engine with gear box and synchronized generators or fly wheel generator to generate electrical power, while operating mechanics or hydraulics in parallel.

Products

powerMELA Drives and Generators
Converter and Inverter
Hybrid Systems

Fully Electric

Hybrid

HV-DC Supply
Fully Electric

Use high capacity batteries to store and provide electrical energy for zero-emission operation. Optionally use range extender for emergency or extended operation.

Products

Battery Management
Hybrid Systems

Fully Electric

Hybrid

HV-DC Supply
Hybrid

Combine hybrid power generation and batteries to realize recuperation, downsizing or mixed combustion/electrical operation.

Products

powerMELA Drives and Generators
Battery Management
Hybrid Systems

Fully Electric

Hybrid

HV-DC Supply
HV-DC Supply

Utilize HVDC-HVDC converter to setup mixed level HV DC systems and combine power with cost efficient 400V automotive components.

Products

Converter and Inverter

Drive Train & Auxiliary Drives

Drive Train Solution

Work and Auxiliary Drives

Drive Control
Drive Train Solution

Direct wheel drive solution: Use high power e-drives combined with planetary gear solution for typical wheeled and crawler application.

Axle drive solution: Use summing gear solution and single or multiple synchronized e-drives.

Products

powerMELA Drives and Generators
Drive Train Solution

Work and Auxiliary Drives

Drive Control
Work and Auxiliary Drives

Use HV-DC powered e-drives with integrated or standalone inverters to directly operate/recuperate working functions or to electrically drive hydraulic functions. Use DC/DC converter to drive 400V/80V/48V auxiliary drive systems.

Products

powerMELA Drives and Generators
Converter and Inverter
Drive Train Solution

Work and Auxiliary Drives

Drive Control
Drive Control

Ensure smooth operation of electric and hybrid drive trains, through sensor-actor management of electric and mechanical components, using generic drive control functions or your own application

Products

ESX Safety Controllers

On-Board HV Grid

High Power Connector

Power Distribution

System Safety

Energy Management
High Power Connector

Use protected high power connector/plug system to securely connect external electrical power loads and implements.

Products

Energy Distribution and System Safety
High Power Connector

Power Distribution

System Safety

Energy Management
Power Distribution

Use the power distribution system to connect additional electrical power loads with the electrical system on the mobile machine.

Products

Energy Distribution and System Safety
High Power Connector

Power Distribution

System Safety

Energy Management
System Safety

Ensure safety of on-board HV system through continuous isolation supervision and overvoltage and excess power protection.

Products

Energy Distribution and System Safety
High Power Connector

Power Distribution

System Safety

Energy Management
Energy Management

Control energy flow and system stability through energy management functions driving HV system components.

Products

ESX Safety Controllers

Vehicle Electrical System

On Board Power Supply

Body Control Systems
On Board Power Supply

In absence of alternator, provide 12V/24V power supply for standard vehicle electrical system.

Products

Converter and Inverter
On Board Power Supply

Body Control Systems
Body Control Systems

Use intelligent central electric solutions for central / decentral, passive / intelligent distribution, fusing, and CAN based switching and supervision of standard VES power circuits .

Products

mBCX Body Control Modules

E-Mobility & Charging

Charging solutions

E-Mobility solutions

Charging solutions

Realize high-speed HVDC or conventional 230/400 VAC charging solutions and wired mobile machine to infrastructure communication.

Products
Charging solutions

E-Mobility solutions
E-Mobility solutions

Remotely integrate mobile machines into the e-mobility eco-system (Smart Grid) and combine on-board and infrastructure information for optimized operational strategies and overarching e-mobility concepts.

Products

ESX Safety Controllers
TCG Data Modules
Remote and Cloud Software

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